How can micro particle underwater pelletizer become a stable new generation of plastic processing tool?
Publish Time: 2025-06-11
In the modern plastic processing industry, micro particle underwater pelletizer is standing out for its high efficiency and energy saving, intelligent control and excellent stability. The equipment not only uses imported high-strength special steel in material selection to ensure the reliability and accuracy of the whole machine operation. It is widely used in the processing of various polymer materials, especially in the field of biodegradable materials.High-strength structural design to ensure equipment durabilityThe micro particle underwater pelletizer is made of high-strength special steel as a whole, with strong pressure resistance, wear resistance and fatigue resistance, and can withstand high temperature and high pressure working environment for a long time. At the same time, its unique mechanical structure design improves the fault tolerance of the equipment. Even if there are slight mistakes during operation, it can effectively avoid equipment damage, thereby extending the service life and reducing maintenance frequency.Intelligent control system to achieve fully automatic operationThe control system is a highlight of this machine. The combination of PLC+ABB inverter+electrical unit realizes precise control of the entire pelletizing process. The system supports fully automatic mold locking function and is equipped with a rear mobile water tank for easy material cleaning, which greatly simplifies the operation process and reduces the need for manual intervention.What is more worth mentioning is that the machine can realize the tool alarm function by adjusting the current of the pelletizing motor, and can be linked with the extruder. Once an abnormality occurs, it can automatically stop or alarm to prevent the molten material from entering the water pipe and causing blockage. At the same time, it also effectively avoids material waste and equipment damage caused by human negligence.Transparent visual water tank, real-time monitoring of production statusIn order to further improve the intuitiveness and safety of operation, this machine is specially equipped with a new transparent water tank automatic return slide device and a built-in LED lighting system. The operator can clearly observe the entire process of the material from extrusion to cutting and molding, and promptly discover and deal with problems such as agglomeration, blockage, and failure to discharge, thereby significantly reducing the scrap rate and equipment failure rate.In addition, the automatic return slide design of the water tank also greatly facilitates daily cleaning and maintenance, reduces manual labor intensity, and improves overall work efficiency.Accurate temperature control system to ensure product quality consistencyTemperature control is crucial to pelletizing quality. This machine adopts PLC temperature control module, which has high temperature control accuracy and small error. It can automatically detect whether each control unit is working normally to ensure the stable operation of the heating system. The head part adopts axial planetary arrangement heating tube, which has high power concentration and small temperature difference, which helps to improve the uniformity of pelletizing and the quality of finished products.Wear-resistant template and pneumatic knife disc to improve the aesthetics and service life of the productIn response to the processing requirements of different materials, the template of this machine is made of tungsten steel from Kennametal in the United States, which has extremely high hardness and wear resistance. The service life can reach more than 10 years under ordinary plastic processing environment. With pneumatic universal knife disc, the parallelism and pressure of the knife die can be adjusted in real time during the working process, reducing blade wear, extending the service life, and improving the surface finish and appearance quality of the pelletized product.Highly integrated design, flexible adaptation to various production linesThis machine has a compact structure and high integration. It can be sold as an independent equipment stand-alone machine, or it can be flexibly matched with various extrusion production lines to meet the product line upgrade needs of different customers. This modular design concept not only saves equipment investment costs for customers, but also helps to improve overall production efficiency, reduce the burden on workers, and significantly improve the quality consistency of the final product.In summary, micro particle underwater pelletizer has become the high-end preferred equipment in the current plastic processing industry with its high-performance structure, intelligent control, visual operation, precise temperature control and strong adaptability. Whether it is traditional plastics or emerging biodegradable materials, it can provide efficient, stable and environmentally friendly solutions to help enterprises achieve automation transformation and high-quality development.
